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Before introducing the steps of the analysis, it is noteworthy to think about the process in qualitative terms. The replacing incompressible liquid enter in the same amount as replaced incompressible liquid. But in a compressible substance the situation can be totally different, it is possible to obtain a situation where that most of the liquid entered the chamber and yet most of the replaced gas can be still be in the chamber. Obtaining conditions where the volume of displacing liquid is equal to the displaced liquid are called the critical conditions. These critical conditions are very significant that they provide guidelines for the design of processes.
Obviously, the best ventilation is achieved with a large tube or area. In manufacture processes to minimize cost and the secondary machining such as trimming and other issues the exit area or tube has to be narrow as possible. In the exhaust system cost of large exhaust valve increase with the size and in addition reduces the strength with the size of valve12.2. For these reasons the optimum size is desired. The conflicting requirements suggest an optimum area, which is also indicated by experimental studies and utilized by practiced engineers.
The purpose of this analysis to yields a formula for critical/optimum vent area in a simple form is one of the objectives of this section. The second objective is to provide a tool to ``combine'' the actual tube with the resistance in the tube, thus, eliminating the need for calculations of the gas flow in the tube to minimize the numerical calculations.
A linear function is the simplest model that decibels changes the volume. In reality, in some situations like die casting this description is appropriate. Nevertheless, this model can be extended numerical in cases where more complex function is applied.
Equation (12.1) can be non-dimensionlassed as
where . Notice that in this case that there are two different characteristic times: the ``characteristic'' time, and the ``maximum'' time, . The first characteristic time, is associated with the ratio of the volume and the tube characteristics (see equation (11.5)). The second characteristic time, is associated with the imposed time on the system (in this case the elapsed time of the piston stroke).
Equation (12.3) is an nonlinear first order differential equation and can be rearranged as follows
Equation (12.4) is can be solved only when the flow is chocked In which case isn't function of the time.
The solution of equation (12.4)) can be obtained by transforming and by introducing a new variable and therefore . The reduced Pressure derivative, Utilizing this definition and there implication reduce equation (12.4)
where And equation (12.5) can be further simplified as
Equation (12.6) can be integrated to obtain
or in a different form
Now substituting to the ``preferred'' variable
The analytical solution is applicable only in the case which the flow is choked thorough all the process. The solution is applicable to indirect connection. This happen when vacuum is applied outside the tube (a technique used in die casting and injection molding to improve quality by reducing porosity.). In case when the flow chokeless a numerical integration needed to be performed. In the literature, to create a direct function equation (12.4) is transformed into
with the initial condition of
The analytical solution also can be approximated by a simpler equation as
The results for numerical evaluation in the case when cylinder is initially at an atmospheric pressure and outside tube is also at atmospheric pressure are presented in Figure (12.2). In this case only some part of the flow is choked (the later part). The results of a choked case are presented in Figure (12.3) in which outside tube condition is in vacuum. These Figures (12.2) and 12.3 demonstrate the importance of the ratio of . When the pressure increases significantly and verse versa.
Denoting the area that creates the ratio as the critical area, provides the needed tool. Thus the exit area, can be expressed as
The actual times ratio can be expressed as
According to equation (11.5) is inversely proportional to area, . Thus, equation (12.14) the is canceled and reduced into
Parameters influencing the process are the area ratio, , and the friction parameter, . From other detailed calculations the author thesis (later to be published on this www.potto.org). it was found that the influence of the parameter on the pressure development in the cylinder is quite small. The influence is small on the residual air mass in the cylinder but larger on the Mach number, . The effects of the area ratio, , are studied here since it is the dominant parameter.
It is important to point out the significance of the . This parameter represents the ratio between the filling time and the evacuating time, the time which would be required to evacuate the cylinder for constant mass flow rate at the maximum Mach number when the gas temperature and pressure remain in their initial values. This parameter also represents the dimensionless area, , according to the following equation
Figure (12.4) describes the pressure as a function of the dimensionless time for various values of . The line that represents is almost straight.12.4), which was obtained by an integration of equation (12.9).
Next: Examples Up: General Model Previous: General Model Index Created by:Genick Bar-Meir, Ph.D.
On: 2007-11-21 include("aboutPottoProject.php"); ?>